Terms

In December of 2015, EPA finalized the Petroleum Refinery Sector Risk and New Source Performance Standards.  EPA MACT RSR 40 CFR 63.670 requiring 96.5% combustion efficiency or 98% destruction efficiency on all flares. It mandates that, if steam or air assist are used, the operator must account for the flows of these gases to measure and report the dilution in the combustion zone.

Precisely measuring the proper amount of steam to achieve maximum combustion efficiency has proven to be a difficult task and trying to calculate it is unreliable.

 

OFS 2000 sensors offer a pro-active, real-time-data approach to monitoring/controlling air and steam assisted flare lines to avoid over-steaming, excess aeration, and flame lift off - all of which cause compliance to go up in smoke.


The OFS-2000R can “see” through steam in the vapor phase, delivering accurate, quick-responding control signals which enable the operator to match the steam flow exactly to the flare output. OFS 2000R has a 5000:1 turndown ratio. It will not create a pressure drop, and is easily mounted on a steam line.

OFS-2000 flow sensors are immune to the effects of temperature, pressure, humidity, density, path length, turbulent flow, or gas composition. OFS-2000R - series sensors are able to report velocities from 0.03 m/sec to 40 m/sec with +/- 2% accuracy. Response time of 0.3 seconds with 3 second updating, combined with full-path averaging make OFS 2000R the ideal sensor for steam line monitoring.

With added temperature and pressure inputs, OFS 2000R is capable of delivering moment-by-moment mass flow data, taking any guesswork out of tailoring fuel/air mix for optimum combustion.

Advantages

Advantages

N/A
  • Full path measurement = increased accuracy.
  • Non-interfering - nothing in flow path.
  • Easy installation and optical alignment.
  • Reduced upstream/downstream diameters
  • Ultra low maintenance design.
  • Rugged; designed for harsh environments.
  • Built in continuous self-test &diagnostics.
  • Measurement unaffected by media pressure, moisture, temperature & opacity.
  • No flow media high temperature limits.
  • NIST - tested and unbeatable combination of advanced technology, high performance and proven reliability! 

Flow Performance

Technique

N/A Optical scintillation

Velocity Range

N/A 0.03 to 40 m/s velocity

Accuracy

N/A 2% of reading

Resolution

N/A 0.1 m/s

Response Time

N/A User selectable: 3 sec to 600 sec

Long Term Drift

N/A <1% per year

Steam Pipe Diameter

N/A 4 to 24 inches Consult factory for other diameters.

Media Temperature

N/A No upper limit

Light Source

N/A 670 nm red LED

Beam Divergence

N/A 5 degrees

Maintenance

Calibration check

N/A Automatic 2- or 3-point calibration check once per day or as requested by External Calibration Check Request

Diagnostics

N/A Continuous monitoring of sensor status including power supply voltage check, performance check, optics contamination, etc.

Indicators

N/A TX Optical Unit - LEDs indicating power ON & correct operation; RX Optical Unit - LEDs indicating power ON & correct operation; Control Unit - LEDs indicating correct operation

Operational Environment (Outdoor components: TX/RX Heads, NEMA 4/4X Control Unit)

Ambient Temperature

N/A -40 to 60 C

Dust / Water Intrusion

N/A NEMA4X / IP65

Moisture

N/A 0-100% condensing

Data Output

Current Loop

N/A Two 4-20 ma optically isolated outputs -- Loop 1: Velocity : (Scalable). Loop 2: Volumetric Flow

Dry Contact Relay

N/A Two relays: one for fault, one for calibration check indication

Serial Data

N/A RS-232 ASCII, fixed data string or MODBUS RTU format

Command/Control Interface

N/A User-Selectable with Integral Key Pad & Display including: Sensor ID, Baud rate (9600 standard), Averaging Time, Units of Measure

Connectivity

N/A Direct wire / Limited Distance Modem / Fiber Optic Modem / Ethernet

Power Requirements (Note all power connections fuse, surge, & EMI protected

Transmitter Unit

N/A Universal 100-240 VAC, 50/60 Hz, 12 VA

Control Unit

N/A Universal 100-240 VAC, 50/60 Hz, 40 VA

Physical Characteristics

TX & RX Optical Units (Weight)

N/A 5 kg ea.

Control Unit (NEMA-4) (Weight)

N/A 7 kg

Control Unit (rack mount) (Weight)

N/A 6 kg

Flange Adapter (spool piece) (2) (Weight)

N/A 3 kg ea.

TX & RX Optical Units (Dimensions)

N/A 15 x 15 x 14 cm ea

Control Unit (NEMA-4) (Dimensions)

N/A 30 x 40 x 25 cm

Control Unit (rack mount) (Dimensions)

N/A 13 x 43 x 51 cm

TX & RX Optical Units (Materials)

N/A Powder-coated Aluminum or Stainless Steel

NEMA -4 Control Unit (Materials)

N/A Powder-coated Aluminum or Stainless Steel

Rack Mount Control Unit (Materials)

N/A Steel and Aluminum (rack mount)

Flange Adapter(s) (Materials)

N/A Powder-coated Aluminum or Stainless Steel